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Advances in Industrial and Manufacturing Engineering
Scopus
ISSN 2666-9129 · Elsevier · 158 articles in the index
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Journal Article
Counter pressure enhanced joint strength in spot friction melt bonding of titanium to aluminum
The joining of dissimilar metals offers considerable potential for weight reduction in aerospace structures, especially through the substitution of mechanical fasteners such as screws and rivets with spot-welded joints. Friction Melt Bonding (FMB) is a lap welding technique developed for joining…
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Journal Article
Novel hybrid bobbin tool friction stir welding of AA2219 with comparison to existing bobbin tool variants
Bobbin tool friction stir welding (BT-FSW) is a solid-state joining technique that produces high-strength welds without the need for backing plates. This study introduces a new variant, termed hybrid bobbin tool friction stir welding (HBT-FSW), which combines the advantages of conventional BT-FSW…
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Journal Article
Combining topology optimization with targeted application of LMD additive manufacturing - A prospective LCA of laser-based aluminum processing
Mechanical engineering, as a leading industry, offers the potential to increase resource and energy efficiency for the targeted implementation of sustainable value chains. The application of laser-based processes, especially laser-based additive manufacturing, enables the production of thin-walled…
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Journal Article
Self-adjustable tool center point of industrial robots based on neural network models
The work addresses the problem of filler wire deviation from the tool center point in Wire Arc Additive Manufacturing based on Gas Metal Arc Welding. The primary causes identified for this deviation are inherent wire curvature and the progressive wear of the welding torch's contact tip, leading to…
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Journal Article
Adaptive worker assignment for the flow shop scheduling with human diverse behaviors
The rapid growth of the fast fashion industry has necessitated business models prioritizing agile responsiveness to shifting market trends. This demand drives the need for accelerated garment design, production, and distribution cycles. To this end, the Hanging Transportation (HT) system has…
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Journal Article
Scaling-up of electropolishing for Ni micro-injection mould tools: Enhanced performance and throughput in microfluidic device fabrication
Precise miniature tooling is critical for the production of micro-electromechanical systems, microfluidics and micro-optics. Post-treating mould tools is critical for ensuring defect-free production in micro-injection moulding applications. In this study, large-scale electropolishing (EP) was…
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Journal Article
Towards in-process scrap reduction in aluminum extrusion: A multiscale investigation of charge-weld integrity
Charge welds in ‘continuous’ billet-to-billet extrusion processes are commonly associated with substandard material properties, leading to conservative industrial scrap practices. Despite the prevalence of this problem, limited understanding exists regarding governing mechanisms in terms of…
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Journal Article
Experimental–numerical investigation of force-controlled friction extrusion process via feedback-controlled simulation
Friction extrusion is an emerging solid-state manufacturing technique for producing rods and tubes, but ensuring uniform microstructural properties along the extrudate length remains a major challenge. This work introduces, for the first time, a feedback-controlled friction extrusion framework in…
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Journal Article
Adaptive path planning for additive manufacturing via convex decomposition and partial-contour-guided hatching
Path planning is a critical challenge in additive manufacturing, as it directly affects part quality and process reliability. Conventional algorithms often struggle with complex geometries, leading to voids, overlaps, and discontinuities that compromise structural integrity. This paper presents an…
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Journal Article
Numerical model development and cutting force analysis for high-speed blanking of 22MnB5
High-speed blanking (HSB) is an advanced cutting process particularly suitable for high-strength steels. Accurate and physically realistic simulation of this process can help to obtain basic understanding of the process mechanisms, but it is challenging due to the very high strain rates, the…
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Journal Article
Joining-by-hydroforming of aluminum and poly(ether ether ketone) – A model experiment
Joining-by-hydroforming is a process in which components are joined through expansion under internal pressure. Depending on the required fluid pressure and application rate, this process can be technically demanding and challenging to implement on industrial equipment. To address this, a simplified…
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Journal Article
Experimental and numerical analysis of compaction of fine powder bed under artificial high gravity for additive manufacturing
Additive manufacturing (AM) has advanced rapidly, expanding its applications across various fields. A key challenge in AM is fabricating fine, high-precision parts, which requires uniform and densely packed powder layers. While fine particles (
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Journal Article
Beyond necking - Novel characterisation method to investigate the tensile response of sheet metals at elevated temperatures and constant true strain rates
Characterisation of the strain hardening behaviour for metal forming simulations at elevated temperatures still poses a challenge for state of the art characterisation strategies, where often microstructural changes shall be investigated simultaneously. To do so, GLEEBLE thermo-mechanical…
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Journal Article
Enhancing edge integrity of high-strength steels by high-speed blanking to achieve improved crashworthiness
The increasing use of ultra-high-strength steels (UHSS) in automotive safety components is driven by stricter crash safety requirements, vehicle weight reduction, and ecological goals in production and service. The application of UHSS requires adaptations in the manufacturing process chain, as…
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Journal Article
Parametric assessment of injection dynamics for metal and polymer rapid-tooling using in-line process measurements and modelling of micro-injection moulding
Optimising injection dynamics in micro-injection moulding (μIM) enhances efficiency, reduces defects, and improves repeatability. The current study examines the injection dynamics of μIM using both rapid-tooling, fabricated via material jetting, and conventional aluminium metal tooling. A 20 mg…
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Journal Article
Data-driven framework for extracting steady-state deformation resistance from transient experimental data without inverse finite element analysis
Accurate characterization of the steady-state deformation resistance of materials is a prerequisite for high-precision forming simulations. However, controlling the temperature and strain rate in high-temperature tensile experiments is difficult and can hinder data acquisition under ideal…
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Journal Article
Hybrid investment casting of Al-Cu-Sc alloy-based lattice structures: Material and process characterization
This paper characterizes the development and optimization of a hybrid investment casting approach tailored for accurately crafting lattice structures with Al-4.5 wt pct Cu-0.4 wt pct Sc alloy, emphasizing precision in mold making, complex surface detailing, and porosity reduction. The core of the…
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Journal Article
Impact of graphene nanoparticles on DLP-printed parts' mechanical behavior
Digital Light Processing (DLP) is one of the most promising techniques among the additive manufacturing (AM) technologies for polymer resin. The polymer parts produced through this technique demonstrate a diverse range of characteristics that can be specifically designed for various fields of…
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Journal Article
Manipulating martensitic transformation and residual stress development in stress superposed incremental forming of SS304
Stress superposition is one of the strategies used in metal deformation processes to increase the material formability, decrease the required forming forces, and create highly customized components. To investigate the effects of tensile and compressive stresses superposed to the single point…
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Journal Article
Deformation behavior of anisotropic TA18 titanium alloy tube in hydroforming process at room temperature
While hydroforming of titanium alloy at room temperature is difficult due to its high strength, low hardening capacity, and significant springback, it is typically deformed into desired shape under high-temperature conditions exceeding 500°C, which increases the complexity of the process and raises…